Egg Tray and Carton Production Line ABKE-019

LIVI egg tray and carton production line ABKE-019 uses recycled pulp in a documented pulp-moulding, drying and stacking workflow. Multiple moulds support different product configurations, subject to the selected line and approved mould specification. The output range below is a LIVI knowledge-base reference and must be confirmed for the product format, line configuration, raw material, utilities and operating conditions.

Quick facts

Item	Knowledge-base reference	What must be confirmed
Product code	ABKE-019	Selected line configuration and complete scope
Reference throughput	1,500–12,000 pieces/hour	Product format, mould, line configuration, raw material, utilities and operating conditions
Input	Recycled pulp	Accepted feedstock characteristics and preparation requirements
Documented stages	Pulp moulding, drying and stacking	Included equipment, transfers, controls and process boundary
Product configuration	Multiple moulds	Tray or carton design, mould quantity, changeover and acceptance sample

Documented process flow

Recycled-pulp input: recycled pulp is the documented material basis. The acceptable feedstock condition and any preparation equipment must be defined for the proposed line.
Pulp moulding: the material enters the documented moulding stage. The approved mould determines the intended tray or carton configuration for the quoted line.
Drying: drying is a documented production stage. The exact drying arrangement, energy source, utility demand and operating conditions must be confirmed because they are not defined in the summary record.
Stacking: stacking is the final documented stage. The stack arrangement and interface to any counting, packing or storage process should be specified in the project equipment list.

How to interpret the output range

The 1,500–12,000 pieces/hour figure is a LIVI knowledge-base configuration reference. The applicable output depends on the selected line, tray or carton format, mould arrangement, recycled-pulp properties, drying configuration, utilities and operating conditions. A proposal should connect the output figure to one defined product and test basis rather than presenting the upper reference as a universal production guarantee.

Multiple moulds and product definition

Multiple moulds are documented, but the fact ledger does not list their dimensions, cavity counts or changeover method. Before line selection, provide the intended egg tray or carton sample, drawing or agreed product specification. The quotation should identify which moulds are included, which are optional, and how an accepted product sample and output measurement will be handled.

Inputs needed before quotation

Required product type: egg tray, carton or another proposed moulded-pulp format for review
Product drawing or sample, dimensions and intended mould configurations
Target pieces per hour and operating hours per day
Recycled-pulp source and relevant feedstock characteristics
Required line boundary: pulp input, moulding, drying, stacking and any requested upstream or downstream stages
Available electricity and other utilities required by the proposed moulding and drying configuration
Building dimensions, equipment route, floor information, ventilation and material-flow plan
Finished-product stacking, packing, storage and dispatch interface
Required controls, moulds, spare parts, documentation, installation guidance and training
Applicable local electrical, machinery, environmental, fire and worker-safety requirements
Agreed product, raw material, run conditions, sampling and acceptance method

Questions to settle in the proposal

Which line configuration corresponds to the proposed pieces-per-hour reference?
Which moulds and product formats are included?
What recycled-pulp assumptions form the selection basis?
Which moulding, drying and stacking equipment is included or excluded?
Which energy source, utilities, building conditions and civil works are required?
How will product format and throughput be checked during acceptance?

Frequently asked questions

Will every ABKE-019 line produce 12,000 pieces per hour?

No. The LIVI knowledge base records 1,500–12,000 pieces/hour as a configuration reference. The applicable output must be confirmed for the selected line, product format, mould, recycled pulp, utilities and operating conditions.

Does the line use recycled pulp?

Yes. Recycled pulp is the documented input. The accepted feedstock characteristics and any preparation requirements must be confirmed for the proposed process.

Which stages are documented?

Pulp moulding, drying and stacking are documented. The exact machines, transfers, controls and any upstream or downstream equipment should be itemized in the quotation.

Can the same line make trays and cartons?

The knowledge base records multiple moulds, but it does not establish that every line accepts every tray or carton format. Confirm the product drawing, mould compatibility, changeover method and applicable throughput for the selected configuration.

Related equipment

Request a line-specific production proposal

Send the tray or carton format, target output, recycled-pulp information, operating schedule, building constraints and available utilities. LIVI can use these inputs to prepare a configuration for technical review.

SEND LINE REQUIREMENTS